5 Key Types of Preventive Maintenance for Manufacturing
There are few risks to a manufacturing business more detrimental than equipment failure. To ensure the longevity of a company’s machines and infrastructure, preventive maintenance is key.
Here are the top five most important types of preventive maintenance in manufacturing and how preventive maintenance software like a CMMS can help you manage them.
The Five Main Types of Manufacturing Facility Maintenance
There are five key types of manufacturing facility maintenance that impact operations and the organization, they are:
1.- Time-Based
Maintenance that is scheduled to occur at regular intervals (e.g., daily, weekly, monthly, etc.) This type of preventive maintenance is typically used to keep equipment running efficiently and in good repair, as well as to ensure compliance with safety standards.
2.- Usage-Based
This maintenance schedule is based on how much the equipment is used. This type of preventive maintenance is typically employed when the equipment has predictable usage patterns, such as with certain machines that are used for specific tasks.
3.- Condition-Based
Condition-based maintenance as the name suggests is maintenance based on the condition of the equipment and other assets. This type of preventive maintenance is used to identify potential problems before they become more serious and costly, and to ensure that equipment is operating at peak efficiency.
4.- Predictive
Predictive maintenance requires the analysis of data to predict when equipment is likely to fail. This type of preventive maintenance is used to detect early signs of wear and tear or to anticipate when equipment is likely to need repairs or replacement.
5.- Ongoing
Maintenance that is continuous and ongoing is used to keep equipment operating efficiently and to ensure that equipment is regularly checked and serviced. This is the most common type of preventive maintenance as it is easy to plan and implement.
The Many Advantages of Having a Preventive Maintenance Schedule
Before you begin implementing new systems, there are a few things you should know about how a preventive maintenance schedule will optimize your equipment and operations.
- Reduced Downtime & Added Equipment Efficiency
Of course, the biggest potential drag on your bottom line is equipment downtime. By scheduling regular maintenance and inspections, you can significantly reduce the likelihood of unexpected breakdowns and the resulting downtime.
- A Better Overview of Resource and Labor Costs
Having a preventive maintenance plan in place allows you to better plan for labor and resource costs. With an organized system in place, you can easily track and monitor labor and resource costs associated with maintenance.
- A Complete View of Facilities and Operations
A preventive maintenance schedule also ensures that facilities are running as smoothly as possible. It allows you to stay on top of small issues before they become bigger and more expensive problems.
- Fewer Product Defects
Preventive maintenance can also help prevent product defects, as it ensures that all production machinery is operating at peak efficiency. This can save time and money in the long run.
- Improved Employee Safety
Finally, a preventive maintenance schedule also helps keep employees safe. Regularly scheduled inspections and maintenance can help identify potential safety hazards before an incident can occur.
How CMMS Streamlines Preventive Maintenance Tasks
If you’re looking to maximize the efficiency of your maintenance program, you should consider investing in a computerized maintenance management system (CMMS). A CMMS can help you streamline and automate your preventive maintenance tasks, saving you time, money, and effort.
These systems use data from sensors and other sources to create detailed reports, track assets, and ensure that your facility is running as efficiently as possible. With a CMMS, you can easily manage preventive maintenance tasks, ensuring that all systems are operating as they should be.
Many CMMS are built around a comprehensive access system in which stakeholders can use web-based, desktop, or mobile applications to access data and make changes. This allows for a more transparent and efficient workflow.
Benefits of Using Computerized Maintenance Management Systems in Manufacturing
Computerized maintenance management systems (CMMS) are becoming increasingly popular in the manufacturing industry. They are a great way to automate, streamline, and optimize your maintenance operations.
Here are some of the key benefits of using CMMS in manufacturing:
- Improved Equipment Performance: CMMS allows you to track and monitor equipment performance, which can help you identify potential problems before they become serious issues.
- Reduced Equipment Downtime: By automating and streamlining preventive maintenance tasks, CMMS can help you reduce equipment downtime and ensure that your operations remain running smoothly.
- Cost Savings: CMMS can help you reduce labor and resource costs associated with maintenance, as well as track and monitor usage and repair costs.
- Improved Safety: CMMS can help you identify potential safety hazards and ensure that all facilities are running as safely as possible.
- Improved Efficiency: CMMS can help you streamline and automate maintenance tasks, ensuring that all systems are operating as they should be.
Start Implementing Better Maintenance Practices with Preventive Maintenance Software from ManWinWin
Using a computerized maintenance management system (CMMS) is a great way to streamline and optimize your maintenance operations. ManWinWin offers a comprehensive CMMS solution that can help you automate, streamline, and optimize your preventive maintenance tasks.
Our software is designed to make it easy to track, monitor, and manage your assets and equipment, while also providing powerful analytics and reporting tools. Get in touch with us today to start leveraging the power of ManWinWin’s preventive maintenance software and request a live demo.
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Smart maintenance software for smart people
Experience and know-how merged with state-of-the-art tech and the best-ever version of ManWinWin was born. A brand-new mobile App, with a clean design and many new features incorporated; a new look & feel for ManWinWin WEB access, a more logic and more intuitive experience that includes Augmented Reality features; and Winston, a smart maintenance assistant that processes real-time all available information and transforms it into valuable alerts, insights and forecasts, powered by Artificial Intelligence.
ManWinWin 7 is the result of 40+ years of experience and know-how in maintenance management software (CMMS) implementations, of listening to hundreds of clients worldwide using the system, their day-to-day struggles, their needs and wants. Today, after almost 3 years of extensive research and brainstorming sessions, a powerful new version for ManWinWin was launched.
Hundreds of ManWinWin active clients are expected to upgrade to this new version in the beginning of 2023, this is the company’s top priority.
Rodrigo Seruya Cabral, ManWinWin Software’s General Manager, has stated “this is something that has been in the making for almost 3 years, I think; it feels great that today has arrived! We set this launch date maybe a year ago, and we can clearly see that hard work and good planning always pays off; I’m really happy with all our team.”
Check out the link below for more information: https://www.manwinwin.com/maintenance-management-software-manwinwin-7/
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